Robust Sensing and Control of Weld Pool Surface

نویسندگان

  • Wei Lu
  • Yu-Ming Zhang
  • Chuan Zhang
  • Bruce L. Walcott
چکیده

Gas tungsten arc welding is the primary process for precision joining of metals. To develop a simple yet durable sensing and control system for this process, a novel sensor which requires no additional attachment is proposed to sense the depth of the weld pool surface using a non-transferred arc. To assure its effectiveness and accuracy, a flat surface is periodically established to provide a real-time reference so that the weld pool surface depth can be accurately measured. Because of possible large process variations, an interval model control algorithm with adaptively updated intervals is adopted. Closed-loop experiments showed that the developed control system is capable of achieving quality welds and is robust with respect to different variations. Copyright © 2005 IFAC

برای دانلود متن کامل این مقاله و بیش از 32 میلیون مقاله دیگر ابتدا ثبت نام کنید

ثبت نام

اگر عضو سایت هستید لطفا وارد حساب کاربری خود شوید

منابع مشابه

Robust sensing and control of the weld pool surface

Gas tungsten arc welding is the primary process for precision joining. To develop a control system for this process, a novel sensor is proposed to measure the depth of the weld pool surface using a non-transferred arc. A flat surface is periodically established to provide a real-time reference. The main-arc-on period is selected as the system’s input. Because of possible large variations/ranges...

متن کامل

Vision-based sensing of the welding process: a survey

A substantially successful technology that has emerged is the use of electro-optics, which has been expanded into the realm of ‘machine vision’ with the rapid advance in optical sensor technology and computer processing power. The basic principle of the optical sensor has remained unchanged over the years. Charge-Coupled Devices (CCDs), laser diodes and microprocessors form the basis of this ty...

متن کامل

Visual Sensing Systems for Arc Welding Process

Visual sensing technology is widely used in welding practices because visual devices are decreasing in price, increasing in reliability and improving in image processing hardware and software. As the most studied welding sensor, CCD(Charge Coupled Device) is more suitable for quality control of welding process than other means of sensing devices because it can obtain both two dimensional and th...

متن کامل

Sensing of weld pool surface using non-transferred plasma charge sensor

Gas tungsten arc welding (GTAW) is the primary process for precision joining of metals due to its capability for accurate control of heat input. As a close relative and modification of GTAW, plasma arc welding (PAW) has higher energy density and can penetrate thicker workpieces while maintaining the desired capability for accurate control of heat input. In order to produce quality welds consist...

متن کامل

Three-dimensional Reconstruction of Specular Surface for Gas Tungsten Arc Weld Pool

Observing the weld pool and measuring its geometrical parameters is a key issue for developing the next generation intelligent welding machine and modeling complex welding process. In the past few years, different techniques have been applied, but the dynamic specular weld pool surface and the strong weld arc complicate these approaches and make the observation difficult. To resolve the problem...

متن کامل

ذخیره در منابع من


  با ذخیره ی این منبع در منابع من، دسترسی به آن را برای استفاده های بعدی آسان تر کنید

برای دانلود متن کامل این مقاله و بیش از 32 میلیون مقاله دیگر ابتدا ثبت نام کنید

ثبت نام

اگر عضو سایت هستید لطفا وارد حساب کاربری خود شوید

عنوان ژورنال:

دوره   شماره 

صفحات  -

تاریخ انتشار 2004